Bentonite Powder Manufacturing Process for Oil Well Drilling Applications

Bentonite Powder Manufacturing Process for Oil Well Drilling Applications

1. Introduction to Bentonite in Drilling Fluids

Bentonite, a naturally occurring clay mineral composed primarily of montmorillonite, is a critical component in oil well drilling fluids due to its unique swelling and viscosity-enhancing properties. When properly processed, bentonite powder forms stable suspensions that lubricate drill bits, remove cuttings, and stabilize borehole walls.

Raw bentonite clay extracted from open-pit mines

2. Key Processing Stages

2.1 Raw Material Preparation

High-quality sodium bentonite ore is first beneficiated to remove impurities like quartz and carbonates. Our MTW Series Trapezium Mill excels in primary size reduction with its wear-resistant shovel blades and optimized airflow design:

Model Input Size Output Range Capacity
MTW175G ≤40mm 30-325 mesh 9.5-25t/h
MTW215G ≤50mm 30-325 mesh 15-45t/h

2.2 Ultra-Fine Grinding

For API-grade bentonite requiring D97≤5μm particles, our SCM Ultrafine Mill achieves unparalleled precision with its vertical turbine classifier and energy-efficient design:

  • 325-2500 mesh adjustable fineness
  • 30% lower energy consumption vs jet mills
  • Pulse dust collection ≥99.9% efficiency

SCM series ultrafine mill with integrated classification system

3. Quality Control Parameters

Drilling-grade bentonite must meet stringent API 13A specifications:

Parameter API Standard Our Product
Yield Point ≥3×plastic viscosity 3.2-4.1×
Filtration Control ≤15ml/30min 8-12ml
200-mesh Residue ≤4% 2.5-3.8%
4. Advanced Activation Process

Sodium activation enhances bentonite’s swelling capacity through:

  1. Dry mixing with sodium carbonate (3-5% wt)
  2. Homogenization in twin-shaft mixers
  3. Aging for 48-72 hours at 25-30% moisture

Bentonite sodium activation processing line

5. Packaging & Storage

Final products are packed in:

  • 25kg multi-layer paper bags with PE liner
  • 1-ton bulk bags with moisture barrier
  • Customized packaging for offshore drilling
6. Conclusion

Our complete bentonite processing solutions, featuring the SCM Ultrafine Mill for precision grinding and MTW Series Mills for high-volume production, ensure consistent quality meeting API/OCMA standards. The integrated systems achieve 98% production efficiency while maintaining environmental compliance.