Ceramic raw material processing demands precise control over particle size distribution to achieve optimal sintering behavior and final product properties. International standards (ISO 14703, ASTM C322) define strict fineness requirements for ceramic powders, typically ranging from 45μm to sub-micron levels depending on application.
Material Type | D50 (μm) | D97 (μm) | Specific Surface Area (m²/g) |
---|---|---|---|
Traditional Ceramics | 15-25 | ≤45 | 0.8-1.2 |
Advanced Ceramics | 0.5-2 | ≤5 | 5-15 |
Conventional ball mills remain fundamental equipment for ceramic powder preparation, though modern alternatives now offer superior efficiency.
For operations requiring finer powders or higher efficiency, we recommend considering our SCM Ultrafine Mill series which delivers superior performance for ceramic applications:
Model | Capacity (t/h) | Power (kW) | D97 Range |
---|---|---|---|
SCM800 | 0.5-4.5 | 75 | 325-2500 mesh |
SCM1250 | 2.5-14 | 185 | 325-2500 mesh |
For operations still utilizing ball mills, consider our MTW Series Trapezium Mill as secondary grinding equipment to improve overall system efficiency:
Process Stage | Recommended Equipment | Fineness Target |
---|---|---|
Primary Crushing | Jaw Crusher | ≤20mm |
Intermediate Grinding | Ball Mill | D97≤100μm |
Fine Grinding | SCM Ultrafine Mill | D97≤5μm |
Modern grinding systems should integrate real-time particle size monitoring with our recommended equipment:
For operations requiring technical consultation about transitioning from ball mills to more advanced systems, our engineering team can provide customized solutions based on your specific ceramic formulations and production requirements.