Top 5 Limestone Grinding Mills for Effective Power Plant Desulfurization

Top 5 Limestone Grinding Mills for Effective Power Plant Desulfurization

Introduction

Flue gas desulfurization (FGD) systems in power plants require high-quality limestone powder with precise particle size distribution. Selecting the right grinding mill is critical for achieving optimal desulfurization efficiency while minimizing operational costs. This article evaluates the top 5 limestone grinding technologies, with special focus on solutions from our product portfolio.

Modern power plant FGD system with limestone slurry preparation

1. Vertical Roller Mills (VRM)
Technology Overview

VRMs dominate large-scale FGD applications due to their energy efficiency and ability to handle high throughput. Our LM Series Vertical Roller Mill exemplifies this technology with:

Model Capacity (t/h) Power (kW) Fineness (μm)
LM220K 36-105 800 45-170
LM280K 50-170 1250 45-170
Why Choose Our LM Series?
  • 50% footprint reduction vs traditional ball mills
  • 30-40% lower energy consumption than ball mill systems
  • Negative pressure operation ensures dust emissions <20mg/m³
2. Ultrafine Grinding Mills

For advanced semi-dry FGD processes requiring sub-10μm particles, our SCM Ultrafine Mill delivers unmatched performance:

SCM Ultrafine Mill installation at power plant

Key Advantages
  • Produces D97≤5μm powder at 0.5-25t/h capacity
  • Vertical turbine classifier eliminates coarse particles
  • 30% energy saving vs jet mills
3. Trapezium Grinding Mills

Our MTW Series Trapezium Mill offers the perfect balance for mid-range FGD requirements:

Model Capacity (t/h) Power (kW) Fineness (mesh)
MTW215G 15-45 280 325
Technical Highlights
  • Curved air duct design reduces energy loss
  • Integrated gear drive with 98% transmission efficiency
  • 30% lower maintenance cost than conventional designs
4. Pendulum Roller Mills

For medium-scale FGD systems, our MRN Pendulum Mill provides:

  • 2.7-83 TPH capacity range
  • Patented oil lubrication system
  • 30-325 mesh adjustable fineness

MRN Pendulum Mill grinding limestone for FGD

5. Ball Mill Systems

While being phased out in modern plants, ball mills remain relevant for certain FGD configurations. Our GMQG Series offers:

  • 0.65-450 t/h capacity
  • 0.074-0.8mm output range
  • Dry/wet operation flexibility
Selection Guidelines
Capacity Matching

For 500MW power plants, we typically recommend:

  • LM280K Vertical Mill (50-170t/h) for wet FGD systems
  • SCM1680 Ultrafine Mill (5-25t/h) for semi-dry processes
Maintenance Considerations

Our mills feature:

  • Quick-change roller assemblies (LM Series)
  • Wear-resistant alloy grinding components (3-5x longer life)
  • Remote monitoring capabilities