325 Mesh Fly Ash Processing for AAC Block Production

Description

Autoclaved Aerated Concrete (AAC) blocks have become a cornerstone of sustainable construction, with fly ash utilization being central to their eco-friendly production. Processing fly ash to 325 mesh (45 μm) is critical for achieving optimal block strength (3.5-5 MPa), dry density (550-650 kg/m³), and thermal insulation (λ=0.11-0.16 W/mK). This article examines the technical requirements and advanced milling solutions for high-quality AAC production.

Fly Ash Powder Processing Technology

Material Specifications for AAC-grade Fly Ash
Property Target Value Impact on AAC Performance
Fineness (325 mesh) ≥92% passing 45 μm sieve Controls pozzolanic reaction speed
LOI (Loss on Ignition) ≤5% Prevents gas retention defects
SiO₂+Al₂O₃ Content ≥70% Ensures stable silicate structure
Moisture ≤1% Maintains slurry viscosity
Production Process Optimization
Stage 1: Fly Ash Milling

Our vertical grinding systems process raw fly ash (typically 100-200 mesh) to 325 mesh in closed-circuit operation:

  • Energy Efficiency: 22-28 kWh/t vs. 40+ kWh/t in traditional ball mills
  • Particle Distribution: D50=18-22 μm with narrow PSD (n=0.9-1.1)
  • Moisture Control: Simultaneous grinding & drying to ≤0.8% residual moisture

Case Example
A 300,000 m³/year AAC plant in Vietnam using our LM vertical mill achieved:

  • 23% increase in block compressive strength (4.2 → 5.1 MPa)
  • 18% reduction in cement consumption
  • 92.5% first-pass quality rate vs. 78% with ball mill system
Stage 2: Slurry Preparation

Precision-ground fly ash enables stable slurry parameters:

Parameter Value Range
Water/Solid Ratio 0.50-0.55
Aluminium Powder 0.08-0.12%
Mixing Temperature 40-45°C
Quality Control Protocol
1. In-process Checks
  • Laser PSD analysis every 30 minutes
  • XRF elemental monitoring (2-hour intervals)
2. Final Product
  • Activity Index (7d): ≥75% vs. OPC control
  • Specific Surface: 380-420 m²/kg (Blaine)
Sustainability Benefits
  • CO₂ Reduction: 1 ton of fly ash use = 0.8 ton cement saved = 0.6 ton CO₂ avoided
  • Energy Savings: Our vertical mill reduces power consumption by 30-40% vs. conventional systems
  • Zero Waste: utilization of mill tailings in AAC slurry
Precision grinding to 325 mesh transforms fly ash from a waste byproduct into a high-value AAC raw material. [Your Company Name]’s vertical roller mills provide:

  • Technical Superiority: Unmatched fineness control for optimal SiO₂ activation
  • Economic Value: 18-24 month ROI through energy savings and product quality upgrades
  • Sustainability Alignment: Direct support for circular economy in construction

For project-specific grinding solutions, download our Fly Ash Optimization Guide for AAC Manufacturers or contact our engineering team for a free milling test with your material samples.

  • LM Vertical Mill

    Based on the absorption of advanced technologies of famous international corporations and 30 years’ experience in grinding mill production, SBM has launched the LM Vertical Grinding Mill which integrates five functions of crushing, grinding, powder selection, drying and material conveying. It is characterized by centralized technological process, small occupational area, low investment, high efficiency, energy conservation and environment protection.